Aquaplex

Technical Detail

4 Sided Horizontal Rebate

Floor View system concrete rebate preparation and panel joint assembly. Four-sided horizontal restraint for acrylic panels integrated into pool floor structures.

Rebate Geometry

Section Through Rebate

ABCDEACRYLIC PANELGROUT BEDSILICONESECTION A-A

Cross-section showing grout bed, silicone joint, and panel seating within the concrete rebate. Panel bears on structural grout with perimeter silicone seal.

Plan View

AAPANEL LENGTHPANEL WIDTHD (TYP.)ACRYLIC PANELSILICONEPLAN VIEW

Plan view showing four-sided rebate with uniform edge clearance. Silicone joint continuous around full perimeter.

Isometric Assembly

CONCRETE REBATEEPOXY MEMBRANESTRUCTURAL GROUTACRYLIC PANELSILICONE SEALASSEMBLY SEQUENCEISOMETRIC ASSEMBLY

Exploded isometric showing layer sequence: concrete rebate, epoxy membrane, structural grout bed, acrylic panel, and perimeter silicone seal.

Critical Dimensions

Key Rebate Dimensions

Ref.DescriptionTypical RangeNote
APanel Thickness50–120mmEngineered per water depth
BGrout Bed Thickness15–25mmMinimum 15mm for levelling
CSilicone Joint Width15–20mmPer movement calculation
DEdge Clearance40mm min.All four sides
ERebate DepthA + 25mm min.Below finished floor

All dimensions are indicative and subject to project-specific engineering. Final dimensions are confirmed in issued-for-construction drawings.

Concrete Requirements

Rebate Specifications

Rebate Depth

Panel thickness + 25mm min.

Rebate Width

Panel edge + 40mm min.

Concrete Strength

40 MPa min. at installation

Surface Finish

F3 minimum (formed)

Flatness Tolerance

±3mm over 2m

Fall to Drainage

1:100 recommended

Joint Assembly

Component Materials

Structural Grout Bed

Sika HES or approved equivalent

High early strength structural grout provides a uniform bearing surface and transfers hydrostatic loads to the concrete structure.

Epoxy Membrane

Megapoxy HT or approved equivalent

Chemical-resistant epoxy coating protects the concrete rebate from pool water ingress and chemical attack over the system life.

Structural Silicone

DOWSIL 795 or approved equivalent

High-modulus structural silicone provides the primary weatherseal and accommodates thermal and structural movement.

Backer Rod

Closed-cell polyethylene foam

Controls silicone joint depth and provides the correct two-sided adhesion geometry for optimal joint performance.

Installation Sequence

Assembly Procedure

01

Concrete Rebate Preparation

  • Verify rebate dimensions against engineering drawings
  • Check surface flatness and apply levelling compound if required
  • Apply epoxy membrane coating and allow to cure
  • Install temporary panel support frame
02

Panel Positioning

  • Position acrylic panel on temporary supports
  • Verify edge clearances are uniform on all four sides
  • Check panel is level and adjust supports as required
  • Install backer rod to all perimeter joints
03

Grout Bed Installation

  • Mix structural grout per manufacturer specifications
  • Pump grout beneath panel to achieve full bearing
  • Allow grout to achieve initial set before removing supports
  • Clean excess grout from joint faces
04

Silicone Joint Sealing

  • Prime joint surfaces per silicone manufacturer requirements
  • Gun structural silicone to achieve full joint fill
  • Tool joint profile for water shedding
  • Protect joint during cure period (7–14 days)

Engineering Note

Project-Specific Documentation

This detail represents a typical rebate configuration for Floor View horizontal installations. Actual dimensions, materials, and installation procedures are defined in project-specific engineering documentation.

All installations are engineered to suit the specific water depth, panel size, and structural conditions of each project. Rebate geometry and joint design are confirmed during the engineering phase and coordinated with the project structural engineer.

Need project-specific details?

Contact us to discuss your Floor View installation requirements and receive project-specific technical documentation.